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GGIL

About

Manufacturing

Two units under one quality process: colour and gulal at Hathras, moulding and assembly at Faridabad. This is the capability the brands and the contract work both run on.

Units
Hathras · Faridabad
Moulding
3 presses · 2 blow lines
Testing
In house
Visits
By arrangement
A moulded water tank pichkari worn on the back

Made in India

Milling, moulding, assembly, testing and packing, on our own lines.

Injection moulding machines running in a row on the Hathras floor, with operators working at them

Process

How a run goes

Four stages between a raw material arriving and a carton being loaded. Each one gates the next.

  1. Step 01

    Raw material intake

    Every raw material is tested in house before it is used. Corn starch for colour, polymer for plastics.

  2. Step 02

    Blending and moulding

    Colour blending on dedicated lines. Three injection presses for solid parts and two blow-moulding lines for hollow ones, running two shifts.

  3. Step 03

    In-production control

    Moulded parts are checked before assembly, and every working water gun is filled and fired before it is sealed. A bad batch is caught while it is still a batch.

  4. Step 04

    Packing and despatch

    Assembly on conveyor-lined benches with automatic screw-driving and ultrasonic sealing, then retail and bulk packing to the buyer's plan, palletised and loaded on site.

A batch that fails intake never reaches a mould, and a run that fails in-production control never reaches packing.
Operators on the test line firing finished water guns at a target board, with crates of assembled product beside them

Quality control

Tested through the shift

Finished guns are fired against the board before they are packed. Raw material is tested at intake, the run is checked while it is still running, and a batch that fails is caught while it is still a batch.

Inside the works

What the plant does

The works, from the air

Two moulding types

Solid and hollow, one site

At Faridabad: injection moulding for solid parts, blow moulding for reservoirs and shells, then assembly, function testing and packing. Doing both under one roof is what lets a design with a large tank and a fine mechanism be made as one product.

Decora Rangoli colour sand in easy-pour bottles, retail pack
Colour, packed for retail

1,200 people

Made in India

Two units: moulding and assembly at Faridabad, colour and gulal at Hathras. Each tests what it makes before it ships.

Visit

Visits and audits

Plant visits, audits and third-party inspections are arranged through the sales team, by appointment.

Arrange a visit

Moulding works, Faridabad

Shed No. B-7, Gurukul Industrial EstateP.O. Amarnagar, FaridabadHaryana 121003India

Water guns, water gadgets and moulded toys. Testing at intake, checks through the run and a final inspection happen on this site.

Colour works, Hathras

Agra Road, KalwariHathras, Uttar Pradesh 204101India

Holi gulal, colour powders, rangoli and colour sand. Testing at intake, checks through the run and a final inspection happen on this site.