How these are made
Water guns are injection-moulded for solid parts and blow-moulded for the hollow bodies and reservoirs, then assembled, checked and packed on the same site. Doing both moulding types in one plant is what allows a design with a large reservoir and a fine mechanism to be made as one product.
Every raw material is tested before it enters the process, and quality control runs during the production run.
The floor at Faridabad is one shared pool: three injection presses, two blow-moulding lines and one set of assembly benches, run on two shifts at roughly 18 to 20 running hours a day. Internal pipes are cut on a sleeve-cutting machine, screws go in on automatic screw-driving tools, conveyor belts line the units up to the benches, and finished cartons are palletised for the bay. Set for simple squirt guns the floor sustains about 800,000 units a month; the mid pump-action runs to about 400,000, and the backpack tank to between 100,000 and 300,000, because it is slower at every step. The three classes share that pool.



